RSSAll Entries Tagged With: "frame rust"

Toyota Tundra Frame Supplier Dana Off The Hook, No Rust Fix Yet

UPDATE: As of May 2010, Toyota has extended the warranty on 2000-2003 Tundra frames. Please see Toyota Tundra Frame Replacement Program for more details.

While this is not the news that the owners of Tundras with frame rust were hoping for, Toyota seems to be moving in positive direction in regards to frame rust complaints on first-gen Tundras. Before, Toyota seemed to blame frame supplier Dana for this issue. Now, it seems that Toyota has determined Dana is not responsible for frame rust problems on the first-gen Tundra.

This is an interesting distinction that, when combined with other facts, could indicate Toyota will take action…but it’s still very early.

Tundra frame rust.

Tundra frame rust.

According to a story in the Automotive News, Toyota seems to believe that:

  1. Frame supplier Dana is not the source of the rust problem.
  2. NHTSA is likely to expand their investigation of Tundra frame rust to a full engineering analysis.

Much of this is based on statement by Toyota spokesman Brian Lyons, who is also the main point of contact at Toyota for the unintended acceleration issue.

Here are the statements made by Lyons to the Automotive News:

NHTSA Investigating Tundra Frame Rust

UPDATE: As of May 2010, Toyota has extended the warranty on 2000-2003 Tundra frames. Please see Toyota Tundra Frame Replacement Program for more details.

NHTSA has officially announced a 2000-2001 Tundra frame rust investigation. According to multiple news sources, Toyota has begun to quietly replace frames and/or buy-out Tundra owners. Whether this is Toyota deciding to act in good faith or an attempt to avoid an embarrassing safety recall is hard to say, but the good news is that 2000-2001 Tundra owners with rusted frames are finally going to get consideration from Toyota.

Rusted frame on a 1st generation Tundra

Rusted frame on a 1st generation Tundra

62k mile 2003 Toyota Tundra Shows Frame Rust

UPDATE: As of May 2010, Toyota has extended the warranty on 2000-2003 Tundra frames. Please see Toyota Tundra Frame Replacement Program for more details.

UPDATE (10/7/09) – NHTSA has begun investigating 2000-2001 Tundras for frame rust issues.

Last week the owner of a 2003 Toyota Tundra contacted us about significant rust on the frame of his 2003 Toyota Tundra. If the pictures aren’t shocking enough, the owner says the vehicle only has 62k miles:

Have 2003 Tundra with rusted out frame and 62,000 miles. I can’t adjust alignment because the frame has fused with those parts. So much for my new tires. Cross members are also shot as well as rear bumper attachments. I love the truck, it’s just that it is now worthless and dangerous in this condition. Two years ago the gas filler pipe rusted out – what gives?

This 2003 Tundra has 62k miles and significant frame rust.

This 2003 Tundra has 62k miles and significant frame rust.

The stark contrast between the rust on the frame and the nearly rust-free underside of the body panels is quite telling.

Search terms people used to find this page:

  • Toyota tundra rust

Toyota Seems To Admit First Generation Tundra’s Suffer From Frame Rust

UPDATE: As of May 2010, Toyota has extended the warranty on 2000-2003 Tundra frames. Please see Toyota Tundra Frame Replacement Program for more details.

Investigative reporting by Boston’s WCVB (channel 5) seems to have uncovered evidence that 2000 and 2001 Tundras may be susceptible to the same type of frame rust that plagues same model year Tacomas. They’ve uncovered more than 2 dozen NHTSA complaints against Toyota from 00′ and 01′ Tundra owners.

Toyota statement indicates 2000 and 2001 Tundra has frame rust issue.

Toyota statement indicates 2000 and 2001 Tundra has frame rust issue.

UPDATE (10/7/09) – NHTSA has begun investigating Tundra frame rust issues.

Perhaps most importantly a statement from Toyota seems to admit some level of culpability:

It is important to understand that “manufacturing defect” is a generic term that globally defines an issue’s root cause, whether it is design, assembly, process, or manufacturing….Toyota’s Customer First approach dictates that using the information obtained from the Tacoma, we pro-actively investigate other vehicles of similar design and production elements. In doing so, our investigations have indicated that there are a small number of complaints for a similar condition on 2000 and 2001 Tundras. We are currently investigating each incident.

Translation: The 00′ and 01′ Tacoma and same model year Tundra shared many of the same design and production elements. According to the statement above, Toyota seems to have anticipated the fact that 2000 and 2001 Tundras could have the same frame rust issues as 00′ and 01′ Taco’s. The above statement (taken from WCVB’s website) also seems to indicate that Toyota is laying the groundwork for a warranty enhancement for the Tundra.